Transforming Automotive Diecasting using AI

In the competitive world of automotive diecasting, where precision and efficiency define success, reducing scrap while maintaining highest quality is an ongoing challenge. An article in Foundry Magazine explores the immense potential AI and IIoT solutions have on transforming modern foundries – focusing on a leading die caster’s success story. 

52% scrap reduction with Monitizer | PRESCRIBE

Producing over 300,000 components annually, the die caster achieving a 52% reduction in scrap rates and helping maintain performance, using Monitizer | PRESCRIBE, our AI-driven solution. By harnessing real-time data-driven insights, operators receive actionable insights to make precise process adjustments, significantly reducing defects, improving productivity and the overall casting quality.  

 “If these results are replicated across all products, the customer stands to save over $100,000 annually in scrap costs alone,” said Steven Li, aluminum project director at Norican’s IPG about the impact of the smart manufacturing approach. 

This success aligns with the results seen by other metal casting operators that have implemented Monitizer. Designed to optimize production, the system combines decades of foundry expertise with cutting-edge technology, delivering a tailored approach to efficiency and quality.